Do you work with jackasses and drama queens?

A few days ago one of the boilers at work exploded. ...a little.
This isn't anything unusual, they do it once or twice a year.
The burners are old and in the last few years we've had to pipe exhaust gas back into the intake in order to meet the emissions standards.
(So basically we're pumping really hot, damp air into a fan that's built to just run cool dry air.)
The fans don't like this and show their disapproval by rusting, getting metal fatigue and eventually flying apart inside the burner casing.
It's a pretty exciting event. -Especially at about 2am when you're all alone and the coffee's got your nerves on edge.
It usually goes one of two ways:
The middle bands on the squirrel cage break, bowing one side of the wheel out. The burner just shakes itself apart if you don't get it shut down in time. -Which isn't easy, since it's programmed to purge(run the fan) for 1 minute after shutdown and the circuit breakers are in a panel behind a locked door.
-or-
The end bands break and the thing splits open and shatters against the casing with a BANG! and the motor arcs and catches fire. (There are heaters on the starter relay, but I have yet to see them work. There aren't any vibe sensors at all.)

Okay, so this has been going on for awhile and everybody's been told repeatedly to expect it and what to do when it happens.

BTW I have seniority(as if that meant anything)

I come in to work a few days ago and our newest member is sitting at the desk looking intense. I ask him why we're on a different boiler than normal and he tells me not to touch anything until the day shift gets in. I say "...er, what?" He says; "I called the sergeant and had him take a look at the boiler."
".....'kay."
"So.... what's wrong with the boiler?"
He told me that the boiler started shaking itself apart on him and he couldn't shut it down. He started in on the stop switch being bad and how he was reporting the company to OSHA, etc, etc.
He spent some time writing about this CATASTROPHIC FAILURE in the log book. -Liberally applying the highlighter pen.

The boiler WAS looking rough. There wasn't a tight screw left on it and some of the panels had come completely off. The burner body was two bolts away from falling completely off the boiler plate. (THAT would've been messy.)

As soon as I got him to calm down, I got a wrench and uncoupled the pilot so we could see the fan. All the while he's yelling at me to not touch it and wait for our boss to come and see it. I pull the pilot back, and sure enough, the two middle bands were broken and the fan was bowed out on one side.

So I try and tell him, "This isn't sabotage (you meep). Come look" But he wouldn't look at it and refused to listen as I told him for at least the third time that this is just the way things are.
Did I mention that this guy's 50-something, got an A&P certification and (I meep you not) is working on his doctorate?

Anyway, the day shift comes and of course the bosses look at it and go; "Okay. ...so what are we looking at?" so we sigh, rub our aching heads and send them back to their offices to sign important things.
The day shift puts a couple of screws back in, installs a new fan and (to be an meep) writes "EXHAUSTIVELY investigated #1 boiler for cause of CATASTROPHIC failure." in the log book. Then fires #1 right back up.

Of course, he forgets to replace the bolts that are HOLDING THE ENTIRE BURNER ON. So I spent the night replacing those and a bunch more. -The ignition transformer and the igniter solenoid were dangling by one screw each, etc.
Then I walk outside to get the cooling tower readings and I notice that the purge valve is stuck open again. I look and ...HOLY meep the cooling tower's almost empty!
I was a half hour or so away from a chiller failure from condenser water loss.

That assholes must have never took a reading, because you can't look at the guages without seeing the water level. And it takes about eight hours to drain those towers.

Of course I won't do anything but tell them about it calmly and ask them to please be aware.

This is why I have the rule. It's a simple one:
MAKE THE PLANT YOURS.
Screw the company, screw the coworkers, screw the guy in charge. They come and go. Be nice, but don't get involved with the petty meep.
Just keep the plant going. Look after it like you would your own child and no matter what happens, YOU DID YOUR JOB.

Decider: Admin

  • BeachGoat
  • Jul31 '10

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I have always been amazed how few people actually do steps 1 to 5 every day once they get into their routines, when that is their hired function. It's mundane, tired bullmeep that keeps that machine going, no matter what it is. Everybody wants it to be the flux capacitor. It almost never is. Check the water, filters, & oil. Put the cap back on. Zip up your pants.

I can't even tell you how many times some "professional" has come along and spent five hours and hundreds of dollars replacing all the wrong parts fixing all the wrong things when simple basic maintainence would have fixed the problem.

The world is full of Award winning Morons.

^ AMEN to that.

We have them here too, and I work with a few of them.

  • jwalker
  • Jul31 '10

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Do you work with jackasses and drama queens?

Sometimes it seems that way.

I was irked at someone who was inappropriately placing blame on someone else. So he reported me to HR, and a ten ton sack of meep lands on me.

More drama. This week I had that same boiler go down on flame failure. No biggie. I straightened up the flame sensor, cleaned the ignitor a little and fired it back up. It worked for a bit and then I noticed that it was just running the fan and not actually starting. Hmm...

I looked at the logic flow chart and it looked like a problem with the air flow indicator. It's just a switch connected to a diaphragm with tubes leading to the fan's inlet and exhaust, (kinda like the vacuum advance on a distributer) I looked at it and sure enough, the tip of the tube was bent. So, "Mission Accomplished" I thought.

I straightened it up and switched over to another boiler since this one had the most hours. It was getting late and I was done messing with it for the time being. I logged in that I'd cleaned the ignitor and straightened the flame sensor and left for the weekend.

When I return, all meep's broken loose. For some reason my coworker decided to switch back to #1 boiler despite the high hours and all the trouble we've had.

Now him and our new guy are up in arms thinking their lives have been put in danger. One of them swears that the gas valve was open and it was pouring natural gas into the boiler casing. (The boiler fan was running, so if true, it would all be vented outside) Okay, scary thought. Which wouldn't be an issue if maybe you, oh I don't know...ACTUALLY WATCHED THE EQUIPMENT? There are more highlited notes in the logbook along the lines of; "WHAT DID YOU DO?!!!!" Naming me personally. Real professional.

Now how about we see if that's actually possible, because there are about three or four safety features that should prevent this.(The gas cutoff valve doesn't open unless the fan is running, the flame sensor detects a pilot flame AND the actuator and program modules have to say it's okay)

Well I wouldn't get the chance because a rep from RF McDonald(The boiler company) came in first thing (emergency call) to take a look at it. Probably a good thing. Turns out that it was a bad actuator. It was electrical, so it would've taken me forever to find the problem. The RF McDonald guy figured there was a one in ten thousand chance that the gas valve would open. -Huh.

Now it's fixed, and of course the guys are running the meep out of that boiler again. I've been getting snubbed by our two conspiracy theorists and I've been wondering why. It got cleared up last night: "Try not to blow anybody up" One of them said as he left.

They're honestly assuming that I was out to kill them (or am at least working against them.)

The log book has been confiscated by the bosses so, coupled with the comments, I'm guessing the boys are going ahead with their lawsuit.

Hey, anonymous person! Log in and comment.
linkswarm
queue: New link: Mao Sugiyama Cooks, Serves Own Genitals At Banquet In Tokyo
BigDinWaun+
fastlane fosters a pen-pal/lover relationship with a terrorist who blew up herself just yesterday - unlucky
BigDinWaun+
fastlane tries out his first gloryhole - blown by disease ridden mule that likes to snap carrots in half - very unlucky
graycube
fastlane
And how could I forget Pepper as she attempts to scare a wild animal. Honey badger doesn't give a meep.~ unlucky
fastlane
Sunny goes to baby a shower. Drowns.~ unlucky
fastlane
Dragonstaff wears a buIIetproof vest. Shot in the face. ~ unlucky
fastlane
BigD meeps the meep out of a girl. Literally.~ unlucky
fastlane
BeachGoat bends over to pick up hot girI's dropped books. meeps. ~ unlucky
fastlane
M_A_M means to write "kk" to black friend on Facebook chat. Adds extra k. ~ unlucky
fastlane
MstrLance finally goes to summer camp. Auschwitz. ~ Unlucky
fastlane
Spanky goes to snort a line of coke. Sneezes. ~ unlucky
fastlane
Post watermelon head post haste.
fastlane
Spanky volunteers to help inner city kids, shot in drive by. ~ unlucky
BeachGoat
Happy Day to Ya, Long May Ye Wave It
BeachGoat
http://www.youtube.com/watch?v=p4ShbuhpRlo&feature=youtu.be
spankerchi+
on Spanky's Pic Place: Okay here's a+
spankerchi+
on Spanky's Pic Place: I SWEAR I was+
MstrLance
Happy Birthday, Spanky! You're in your prime for the 13th time.
MstrLance
I bet it's well manicured.
middle_age+
Try to picture Joan River's meep during the exam. It'll save some embarassment.
BigDinWaun+
spanky... You Goshdarn two-faced Gemini!
middle_age+
Don't kid yourself, you'll cry yourself to sleep after the next physical. Happy birthday you middle aged meepgot.
dragonstaf+
Happy birthday. Post pic for photoshopping.
sunny77
today on linkswarm, spanky unsuccessfully attempts to change the subject
spankerchi+
Or: Nine years before getting the pickle jar treatment.
spankerchi+
Change of topic; I'm 41 today.
spankerchi+
Ummm...
sunny77
:|
sunny77
:
middle_age+
The doc went at me like he was trying to get the last pickle out of the jar.
Pepper
Home Sweet meeping Home! Ahhhh...
nurglets
on Camphone Thread: img20120525114046qK5th.jpg
BeachGoat
Tell the GrandMonkey, "He's Dancing with the Tree!"
BeachGoat
There is a 400lb Senegalese Tortoise down the street who has a tree stump for a girlfriend.
BigDinWaun+
My pet Gerbil is dry meep a mound of cedar bedding? What gives?
BigDinWaun+
One of those old Republican Women's Cookbooks or French Gastronomy in Africa?
BigDinWaun+
I'm trying to fashion a rattle and pacifier out of chicken gibblets... does anyone have any references for this... one of those old Republican Women
linkswarm
queue: New link: security forces in Mexico have raided a workshop making fake Mexican military uniforms and body armour.
BeachGoat
"It's a Boy!"
BeachGoat
http://upload.linkswarm.com/i/beachgoat/pullingporkLSg.jpg
spankerchi+
Let the baby roast rest for an hour, then have your guests help pull the meat. Everyone will have fond memories of the event to cherish FOREVER!
spankerchi+
Just remember to give yourself plenty of time for cooking (a field-dressed baby can weigh upwards of 30 lbs and take a FULL DAY to cook!)
spankerchi+
I prefer free range, breast fed toddler as there's more dense muscle mass.
linkswarm
queue: New link: Bachmann's political mentor.
BigDinWaun+
Do you keep them penned up like veal and infuse them with formula or mother's milk? I hear formula fed babies have a medicinal taste. I don't want that for the party.... I would be a terrible host.
spankerchi+
No need to leave the skin on. A toddler's got a lot of good marbling.
spankerchi+
I'd go dry rub and smoke it like a picnic meep.
BeachGoat
HOME!...That is all
BigDinWaun+
Can anyone recommend a Masala that flavors flesh?
sunny77
however much is in a can of coconut cream
MstrLance
Trans-fat or poly-unsaturated?
BigDinWaun+
How many fat calories in a small, American toddler?
MstrLance
MIT's new coating should help with that.
hoyaguru
clipswarmed MstrLance's Dogs Shot by Police
linkswarm
queue: New link: MIT's Freaky Non-Stick Coating Keeps Ketchup Flowing
dragonstaf+
Ahh. One of those.
dragonstaf+
Not to my knowledge. Details please.
spankerchi+
That's when you take a really greasy meep and before the meep hits the water it grabs onto your meep hair and swings from tuft to tuft around your a##hole.
spankerchi+
Speaking of hair removal products; Have you ever taken a Tarzan Sh#t?
spankerchi+
Ugh...too much barbecue pork.
linkswarm
queue: New link: Penn Jilette on Obama's drug hypocrisy
  • beachgoat

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